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 Post subject: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 7:22 pm 
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Wizard
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Hi All,

I'm after a bit more advise from the wealth of experience from this forum.

My cooling system is ALWAYS pressurised when cold and I know this is NOT right.
There has to be combustion pressure passing into the system via the head gaskets.

At the moment the ARP head studs have been torqued to 65ft/lbs (both block and heads are alloy)
Can I tightened a bit more?

What have any of you torqued upto, with the same ally comination as I have.

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 7:46 pm 
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IF the cause of the problem is leakage at the head gasket, increasing the torque is NOT going to cure it, because you already have enough clamping force to do the job, especially for NA use and even if you're using the 50 hp of nitrous now and again it should still be plenty for that.

In my opinion its more likely to be caused by one or other of the following;

1) Cracked head or block
2) Porous head or block
3) Corroded head or block joint face
4) Damaged head gasket

The ONLY solution is a close inspection and crack testing if there is nothing obvious.

Are you always this lucky. :(

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 7:58 pm 
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Hi Trev,

I've just gone through the emails from ARP and I'm a bit low on their recommended torque settings.
Looks like I missed the instruction of torquing to 70ft/lbs as a minimum.

I'm gonna up by another 10ft/lbs before we goto the pod next weekend.
I have nothing to lose anymore :cry:

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 8:35 pm 
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I don't think re-torquing is going to fix this ,if the head/block or gasket surface is damaged ,tightening it up more is unlikely to do anything . If you are sure it is cylinder pressure in the cooling system you can check for hydro carbons or pressurize the system and check for leaks , is it overheating or are you having to add water ? if not it may be the inlet manifold ,although that usually causes a vacuum.


Austin

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 8:52 pm 
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It is not overheating and coolant loss is minimal.
Its bloody annoying :evil:

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 9:37 pm 
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How long do you have to drive before you get coolent loss?


Austin

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 9:42 pm 
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I guess its about a pint after 200 miles, as on saturday I did a round trip to Nothampton.

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 9:51 pm 
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So if its going through engine are you getting any white smoke when hot or milky oil vapour in the pcv system, also check the plugs . I assume there is no sign of leaks out side the engine?

Austin

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 9:54 pm 
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I was looking for a simple answer, but I guess the truth is harder.
Don't worry, its not going to stop next weekends activities :twisted:
I've been waiting 18 months for this.

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 10:07 pm 
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RWYB or test & tune ? going to wait until after the FIA finals for my next outing , hope all goes well you deserve it with all the problems this car has given you.


Austin

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 10:09 pm 
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I aim to do both next weekend, so its at optimum set-up for the BMW show on 18-19 sept.
Vivienne will be driving at the show, and her first WON effect on her own :yes:

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Richard Thompson
BMW840

My 840 is like a hot stripper.
I just keep throwing money at her and hope that someday she will give me the ride of my life

Achieved 10 July 2011
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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 10:12 pm 
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BMW840 wrote:
I was looking for a simple answer, but I guess the truth is harder.
Don't worry, its not going to stop next weekends activities :twisted:
I've been waiting 18 months for this.


Hi Richard :)

If you can drive down to me I can run a Snap-On block testing kit on it if you wish ?

Basically its a blue fluid that has gases from your expansion tank pumped through it and if the royal blue fluid changes to green or yellow then its either HG or cracked head or rarely a cracked block...

I could do it any evening for you if you wish.... free of course...

All the best Brett :)

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-UK 928 1/4 Mile and Top Speed Record Holder- Email managingdirector@pchealthcare.co.uk


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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Sun Aug 29, 2010 10:56 pm 
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Hi Brett thats a very kind offer and yes it would confirm, but I feel there is little doubt that this is leaking cylinder compression.

I'm going for it big time next weekend and I'm not bothered if I have to come home courtesy of the AA :omgrofl:

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Richard Thompson
BMW840

My 840 is like a hot stripper.
I just keep throwing money at her and hope that someday she will give me the ride of my life

Achieved 10 July 2011
13.7 @ 100 mph


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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Mon Aug 30, 2010 6:30 pm 
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BMW840 wrote:
Hi Brett thats a very kind offer and yes it would confirm, but I feel there is little doubt that this is leaking cylinder compression.

I'm going for it big time next weekend and I'm not bothered if I have to come home courtesy of the AA :omgrofl:



Thats my Boy :)
Shit or bust eh :yes:

I know exactly where you are on this Rich!!!
You only want this as a track slag now, so no worries about breaking it before you fix if properly again. As you are in a shit or bust situation it wont matter if you re torque the head bolts a bit more. Just dont slacken them off before you do nip them down. My ARP head setting is 68 ft/lbs. I actually pull them down to 75 ft/lbs in 3 stages. And recently I have been torquing to 80 ft/lbs.

As a side note. Befoe I had my block damage, I used to often see pressure in the cooling system on cold engine? The first thing I do when I open my bonnet is crack the rad cap, then check water level and then check oil level. I never lose any coolant though. My water level is always spot on. And I dont have any water evidence in the oil, and I dont see any mayonaisse in the filler cap, and I dont see any signs of oil film in my water?? I'm still pondering the reasons for the cold system pressure. And I have a few ideas. But I'll keep them to myelf until I have proof.

I'll be on site with you next Saturday for moral suppport mate. My copper head gaskets wont be ready until Haslett and 6th Sept so I cant get my engine rebuilt in time. I'll be at the Euro Finals on the Saturday meeting up with Insane Ron and the Fat boys. I'll be crewing for the Miss Guided Camaro in the SP/ET class as well as chilling with Austin. Then I'm going balls out to get my block fixed and bolted together so I too can do a Death or Glory pass on the Saturday 18th Sept along side you :yes:

I've only got one full bottle left. So I better do it in 3 passes :omgrofl:

Perry

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Mon Aug 30, 2010 6:43 pm 
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mgbv8 wrote:
Thats my Boy :)
Shit or bust eh :yes:

Just dont slacken them off before you do nip them down. My ARP head setting is 68 ft/lbs. I actually pull them down to 75 ft/lbs in 3 stages. And recently I have been torquing to 80 ft/lbs.Perry


This is where I think it all went wrong.
All was perfect until the studs were re-torqued (slackened off first).
I reakon the seal was broken at this point, annoyingly ARP said just go round and nip them up.
I had no idea they were to be slackened off. I would have just nipped them up, had it been me.
Live and learn eh.

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Richard Thompson
BMW840

My 840 is like a hot stripper.
I just keep throwing money at her and hope that someday she will give me the ride of my life

Achieved 10 July 2011
13.7 @ 100 mph


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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Mon Aug 30, 2010 7:17 pm 
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Hi Richard :)

Good for you going for it...

Ok here is how I would run it....

Take OFF the pressure cap, then get engine to normal operating temperature, then put cap back on BUT only to first turn/click (so its loose) and it will NOT pressurise the system... i e . do NOT fully tighten the cap....

It should help :)

All the best Brett :)

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-UK 928 1/4 Mile and Top Speed Record Holder- Email managingdirector@pchealthcare.co.uk


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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Tue Aug 31, 2010 3:14 pm 
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Thats what I used to do just before a run Brett ! I'm not sure if Richards is one of those fangled screw on caps though?
If it is Rich, maybe blow the pressure off just before staging??

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9.99 here I come !!!!
Fiat Coupe Turbo 233hp and 14.4 seconds off gas. 267hp and 13.6 seconds with a 40 shot :)


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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Tue Aug 31, 2010 5:33 pm 
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BMW840 wrote:
mgbv8 wrote:
Thats my Boy :)
Shit or bust eh :yes:

Just dont slacken them off before you do nip them down. My ARP head setting is 68 ft/lbs. I actually pull them down to 75 ft/lbs in 3 stages. And recently I have been torquing to 80 ft/lbs.Perry


This is where I think it all went wrong.
All was perfect until the studs were re-torqued (slackened off first).
I reakon the seal was broken at this point, annoyingly ARP said just go round and nip them up.
I had no idea they were to be slackened off. I would have just nipped them up, had it been me.
Live and learn eh.

I'm not aware of any need to slacken the nuts before re-torquing but after having done so I can't imagine there being any problem. Not all gaskets bond to the head and block surfaces and even if yours did I wouldn't expect the bond to break, because it's the Devil's own job to get the bloody gaskets to part from the joint faces even when you're trying to do that.

I'd be VERY SURPRISED if the problem was caused by;
1) The head gasket itself - unless it was damaged before fitting
2) Anything to do with the torque settings used
3) Anything to do with the re-torque procedure

I'm still expecting you to find something wrong with the block or more likely the heads themselves, as stated in my first response.

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Tue Aug 31, 2010 6:58 pm 
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I'm wondering if the idea behind slackening off first may have something to do with adding more assembly lube between the nut and washer, or allowing the lube residue to seep under?? This is the only reason I can think of.
But why loosen a tiny part of a large item that is already clamped evenly. I wouldnt have thought that even removing one nut would allow the whole body to move to an extent where the seal would be disturbed?

The odd thing is! The problem was not there before the bolts were re torqued. The engine had covered a good few trouble free miles. And if memory serves me right, these were new factory heads??

I also wonder about how best to remove vapours that could be seeping into the water system. The big problem is the effect of the vapours causing a pressure increase, and how to remove this excess pressure without losing any coolant. ie, removing this excess pressure as a vapour only so as not to force coolant out of the system. I may have a simple solution for you Rich ;) But I'l need to see your system again ??

perry

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9.99 here I come !!!!
Fiat Coupe Turbo 233hp and 14.4 seconds off gas. 267hp and 13.6 seconds with a 40 shot :)


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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Tue Aug 31, 2010 8:41 pm 
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If it only showed up after re-torquing I'd put my money on that causing a crack in the head, rather than the gasket seal failing.

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 Post subject: Re: Cooling system pressurised when cold
PostPosted: Tue Aug 31, 2010 9:46 pm 
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Cheers everyone :yes:
Perry, I'll see you at the pod on saturday.

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My 840 is like a hot stripper.
I just keep throwing money at her and hope that someday she will give me the ride of my life

Achieved 10 July 2011
13.7 @ 100 mph


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